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Full management & implementation of carbon-fibre & composite refit & repair programmes for the Superyacht industry

The Expertise You Need

At BMComposites, our proficient team comprises experienced managers, designers, and technicians specialising in composite yacht construction. Boasting a collective experience of over three decades, we have successfully undertaken some of the largest and most cutting-edge composite projects to date.

Committed to leveraging the latest advancements in carbon fibre technology and CNC tooling, BMComposites ensures efficient production and delivers top-quality end products. Our ethos revolves around approachability, professionalism, and dedication to meeting our customers’ requirements.

With our headquarters located in the STP shipyard in Palma, our accessible management team is always on hand to engage in discussions about our clients’ needs.

BMComposites now possesses enhanced capabilities, focusing on providing a comprehensive service ranging from design consultancy and structural/composite engineering to CNC machining, construction, and installation. Employing state-of-the-art techniques such as rendering, scanning, modelling, and CNC cutting, we effortlessly create scale mock-ups and prototypes for R&D testing or pre-production analysis.

Our extensive experience in innovation equips us to thrive under tight deadlines and budget constraints, crucial elements for ensuring the success of any project.

Facilities

Significant investments in cutting-edge technology have given us the ability to produce composite parts in a range of processes and to high temperature cure cycles.

We have three workshops in Palma, with many of our refit projects completed within STP, where our head office is located.

Our team of technicians are on-hand to meet with you in Mallorca or elsewhere in the world. We have a fleet of mobile workshops that can attend locations in the Balearics and Europe.

BMComposites draw on a trusted pool of external suppliers for larger items such as CNC mouldings and metal fabrication. These relationships give us the ability to take projects of any scale with full confidence of success.

Project Management

Project management at BMComposites involves a meticulous and all-encompassing approach, guiding clients through every phase of their project with expertise and efficiency. From inception to completion, our experienced team takes charge, providing adept oversight and coordination from the initial concept and design phases to the final installation and sign-off.

Our commitment to a comprehensive end-to-end process means that clients can rely on us to handle every aspect of their project seamlessly. We collaborate closely with captains and owners, leveraging our extensive skill set and experience to deliver swift and cohesive outcomes – on time and within budget.

With a focus on effective communication, meticulous planning, and diligent execution, we ensure that each project progresses smoothly, meeting deadlines and exceeding expectations at every stage. Our goal is to provide our clients with peace of mind, knowing that their project is in capable hands and will be delivered to the highest standards of quality and satisfaction.

Design Floor

BMComposites has recently expanded its in-house design team to four full-time Designers and Naval Engineers, overseen by a management team of experienced Technical Project Managers. Using the latest 3D CAD development software including Rhino, Solidworks and Autodesk, plus its in-house high-accuracy 3D scanning, the BMC Design Team is able to create virtually new structural and cosmetic carbon-fibre/composite components that can be visualised and tested prior to manufacture.

The same 3D CAD data is then used to generate highly-accurate tooling in which the components are manufactured. The resulting parts require, if anything at all, a small amount of surface filling prior to painting, reducing weight and the costly fairing processes, which are required with aluminium fabrication. Additionally, by 3D scanning a yacht at the start of the project, the parts can be manufactured off-site and subsequently delivered to locations all over Europe for rapid installation, without the need for hot works and often even painting on board.

 With its in-house Design department, BM Composites is able to offer a truly one-stop-shop for fully-managed composites refit and repair programmes for the Superyacht industry.

What Our Clients Think

"outstanding"

I have commissioned BM Composites on numerous occasions for over a decade now with a multitude of projects on large motor & sailing yachts and they have been outstanding on each and every occasion, a complete package from A to Z in even the most demanding circumstances

Charles Pritchard
Captain MY Unicorn

"Highly Recommended"

I have enjoyed a very good working relationship with BMC for several years now both as MD of Composite Works and now as CEO of MB92. During this time BMC have successfully carried out a range of contracts for us, both in Barcelona and here in La Ciotat.

These projects range from complete yacht re_ts to complex structures or component design and supply. They can provide a complete service and able to deal with any size project from beginning to end and are well equipped to deal with the complexity of modern composites construction. The results have not only been of a very high standard, but also delivered on time and on budget.

I have no doubt that we will continue to consult BMC on all relevant projects, and I can highly recommend their services to anyone considering them for any composite projects.

Ben Mennem
CEO MB92

"no hesitation in recommending"

Over the past two years we have utilized BM Composites for the bimini design & manufacture and for various other quite technical jobs, and there is a reason for this. You can see from the directors, project managers, site managers, in house structural engineers, the passion they exude for their jobs, their knowledge and experience in their _elds and also the company they work for. I have no hesitation in recommending BM Composites to anyone wanting to undertake any form of composite projects

Ryan Bergman
Co-Captain SY M5