Design & Engineering
Engineering-led Composite Solutions for Superyachts
From first technical review to installation support, we design and engineer lightweight, structurally optimised composite solutions that perform in the most demanding marine environments, built to fit and last.
From Concept to Reality
Our Design & Engineering team underpins every BMComposites delivery, from first technical review through to final installation. We turn real-world yacht constraints into manufacturing-ready, structurally optimised composite solutions that reduce risk, rework and yard time.
Structural Analysis & Validation
3D Scanning & Reverse Engineering
CAD Development & Modelling
FEA & Digital Validation
CNC Tooling Generation
Rapid Prototyping & 3D Printing
Building Confidence Into Every Project
Our integrated design, engineering and digital development capabilities enable projects to be delivered with greater accuracy, efficiency and control.
The entire project managed for you, under one roof
Design, composite engineering, CNC tooling, manufacture, and installation are coordinated entirely in-house with one team, one workflow, one integrated process.
Reduced vessel downtime through digital development
Our digital workflows allow engineering, manufacturing and validation to be completed before installation, reducing onboard time & accelerating project delivery.
Engineered around your vessel and schedule
Extensive experience in operational yachts, legacy structures and complex integrations enables efficient project execution with minimal disruption.
Every decision engineered and confirmed before work begins
Structural analysis, digital validation and engineering development ensure solutions are proven before manufacture begins.
Precision-engineered components that fit first time
Integrated digital workflows ensure components are manufactured to precise tolerances, reducing adjustments during installation.
Measurable weight reduction with full structural integrity
Advanced composite engineering delivers meaningful topside weight savings and long-term marine-grade durability, without compromising structural performance.
Our Workflow
Each step of the way is carefully managed by our expert project managers.
1. Project Definition
Technical review, feasibility assessment, operational requirements, and integration planning.
2. 3D Scanning & Digital Capture
High-precision digital capture of existing yacht geometry to support engineering accuracy and manufacturing precision. Each scan of vessel's parts is turned into a digital twin with 0.075 mm accuracy, that serves as the base point for the next stage.
3. CAD Design & Engineering
3D CAD modelling, structural development, and production-ready engineering workflows.
4. 3D Printing & Prototyping
Where applicable
Integrated CAD-to-CNC workflows supporting tooling development, mould production, and precision machining.
5. CNC Tooling & Manufacturing Preparation
Integrated CAD-to-CNC workflows supporting tooling development, mould production, and precision machining.
6. Composite Manufacture
Controlled composite fabrication with close coordination between engineering and production teams.
7. Installation & Final Integration
Efficient on-board installation supported by precise engineering, digital coordination, and pre-manufactured assemblies.
Proven on World-Class Vessels
Built for the Superyacht Industry
Based in Palma de Mallorca, BMComposites delivers engineering-led composite solutions across the full spectrum of superyacht applications — from large structural programmes and refit modifications to bespoke carbon fibre components and precision repairs.
With over 20 years of experience and fully integrated in-house capabilities, we support captains, yacht managers, shipyards, and naval architects with technically advanced composite solutions, built to the highest standards the industry demands.